High Flex Cable Design

Cicoil flat cable has inherent design attributes that make them the ultimate choice for flex in motion control robotics semi conductor manufacturing and other.

High flex cable design. What is high flex cable. In most cases we. When evaluating high flex options cable designers begin by seeking an understanding of the application parameters. High flex cable and wire can withstand continuous flexing up to and exceeding a 10 million flex cycles.

Our customized high flex flat cable solutions have revolutionized the flat panel and semiconductor equipment industries. Minco takes pride in manufacturing flex circuits that are considered difficult to build. While using this guide keep in mind that the design information provided is only a suggestion. Galaxy can design a continuous flex cable to meet the most critical performance standards.

Unfortunately as some cable users have learned there is a difference between a flexible cable and a high flex cable and high flex cables designed for given applications are generally not interchangeable. A properly installed cable system can dramatically increase the reliability and life of power and feedback signal cables. By design a flex circuit can be made very thin yet robust enough to withstand thousands to millions of flexing cycles while carrying signal and power without a break. Benefits of high flex highly.

High flex cables handling design installation this application note discusses the proper handling design and installation of high flex cables in dynamic applications such as linear motors and moveable rotary motors. Flex circuit design guide the purpose of this design guide is to enable you to design a high quality manufacturable flexible printed circuit. By contrast a pcb s. With more than 45 years of experience in the wire and cable industry and extensive knowledge of unique materials gore provides reliable solutions to your most demanding cable and assembly needs.

Unless otherwise specified cicoil cables provide a nominal cycle life of 10 000 000. This type is commonly found in cable track systems where a flexible cable carrier is rolling back and forth over some length in a linear motion. High vibration under vibration and or high acceleration a flex circuit s ductility and low mass will reduce the impact upon itself and solder joints. Gore high flex cables provide superior flex life performance and maximum resistance to severe mechanical and environmental stresses.

They enable higher yields with high reliability that help reduce particle formation and optimize flex life for high precision automated machinery. Superior stranding specially formulated pvc insulation and jacket compounds optimize flex life and provide excellent resistance to mineral oils. Flex cable pushes into the millions. The torsional flex may also involve pulling or tension stressing on the cable combined with bending and or rolling flexing.

For information about gore trackless high flex cable send us an email. Flexible cable cycle life is measured in the thousands.